China best CHINAMFG Quality Garage Direct Drive Oil Free Industrial Screw Industrial Air Compressor supplier

Product Description

Product Description

Screw Air Compressor

Screw Air Compressor A Series
Model BD-10A BD-15A BD-20A BD-30A BD-40A BD-50A

Air Volumn(m³/h)

Air Pressure(Mpa)

1.35/0.7 1.8/0.7 2.5/0.7 3.8/0.7 5.2/0.7 6.5/0.7
1.2/0.8 1.6/0.8 2.3/0.8 3.4/0.8 5.0/0.8 6.1/0.8
1.0/1.0 1.3/1.0 2.0/1.0 3.1/1.0 4.3/1.0 5.5/1.0
0.8/1.2 1.0/1.2 1.7/1.2 2.7/1.2 3.8/1.2 4.9/1.2
Ambient Temperature -5~+45ºC
Cooling Way Air Cooling

Discharge  Temperature

Ambient Temperature<15ºC
Lubrication – oil 6L 12L 18L 20L 20L 20L
Noise 66±2 68±2
Driving Way Belt Drive Direct Drive
Electricity 380V 3PH 50Hz
Power 7.5KW 11KW 15KW 22KW 30KW 37KW
Starting Method Star-Delta Starting
Dimension L 960mm 1100mm 1100mm 1380mm 1500mm 1500mm
W 580mm 710mm 710mm 850mm 1000mm 1000mm
H 770mm 1100mm 1100mm 1250mm 1350mm 1350mm
Net Weight 178KG 327KG 337KG 500KG 683KG 683KG
Outlet Pipe Diameter 1/2” 1” 1” 5/4” 3/2” 3/2”

 
Direct drive screw air compressor

Connet with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more table and get longer life.

 

Company Profile

PRODUCT SHOWROOM:

MEETING ROOM:

FACTORY VIEW:

TRADE SHOWS:

 

FAQ

 

Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.

Q2:Where is your factory located? How can I visit there? 
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.

Q3. What is your terms of packing?

A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.

Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU. 

Q6. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving full payment. If your voltage is different from 380V/3PH/50Hz, the delivery time will be around 20 days for custom-made motors or electric components. 

Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.

Q8: How do you make our business long-term and good relationship?
A1. We keep good quality and competitive price to ensure our customers benefit ;
A2. We respect every customer as our friend and we sincerely do business and make friends with them.

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After-sales Service: Online Service
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How Do You Ensure the Air Quality Produced by Oil-Free Compressors?

Ensuring the air quality produced by oil-free compressors involves a combination of factors, including proper equipment selection, appropriate maintenance practices, and adherence to industry standards. Here’s a detailed explanation of how to ensure the air quality produced by oil-free compressors:

1. Equipment Selection:

Choosing the right oil-free compressor is the first step in ensuring air quality. It is essential to select a compressor that is specifically designed for applications requiring clean air, such as food and beverage processing, pharmaceutical manufacturing, electronics assembly, and medical facilities. Consideration should be given to the compressor’s filtration capabilities, air treatment options, and compliance with relevant industry standards and regulations.

2. Filtration Systems:

The filtration systems integrated into oil-free compressors play a crucial role in maintaining air quality. These systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. Regular inspection and replacement of filters are necessary to ensure their effectiveness in removing contaminants from the compressed air.

3. Regular Maintenance:

Regular maintenance is key to preserving air quality. This includes following the manufacturer’s recommended maintenance schedule, which may involve tasks such as filter replacement, lubrication of non-compressed parts, and inspection of seals and gaskets. Proper maintenance helps prevent air leaks, ensures the compressor operates efficiently, and reduces the risk of contamination.

4. Air Quality Testing:

Periodic air quality testing is essential to verify the effectiveness of the oil-free compressor and its filtration system. Air quality testing can involve measuring parameters such as oil content, particulate matter, moisture levels, and microbiological contamination. By conducting regular air quality tests, any deviations from the desired air quality standards can be identified, allowing for corrective actions to be taken promptly.

5. Compliance with Standards:

Adhering to industry standards and regulations is crucial in ensuring air quality. Standards such as ISO 8573 specify the acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Compressors should be selected, installed, and operated in accordance with these standards. Regular auditing and certification processes can help ensure ongoing compliance and provide assurance of air quality to stakeholders.

6. Training and Education:

Proper training and education of personnel involved in the operation and maintenance of oil-free compressors are vital. Operators should be familiar with the specific requirements of oil-free compressors, including the importance of filtration, maintenance procedures, and recognizing signs of potential issues. Training programs can help ensure that operators have the necessary knowledge and skills to maintain air quality effectively.

By considering equipment selection, implementing robust filtration systems, conducting regular maintenance, performing air quality testing, complying with standards, and providing appropriate training, the air quality produced by oil-free compressors can be effectively ensured. These measures are essential for applications where air purity is critical, safeguarding product integrity, process efficiency, and the health and safety of personnel.

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China best CHINAMFG Quality Garage Direct Drive Oil Free Industrial Screw Industrial Air Compressor   supplier China best CHINAMFG Quality Garage Direct Drive Oil Free Industrial Screw Industrial Air Compressor   supplier
editor by CX 2024-02-27

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