China Hot selling Zr55 Oil Free Lubrication Water Cooling Piston Air Compressor wholesaler

Product Description

Zr55  Oil Free Lubrication Water Cooling Piston Air Compressor

Compressor specification:

Type:                                        Vertical, three-rank, five-stage, oil-free lubrication, water-cooling and piston
Exhaust capacity:                       200 M3/h (according to suction state)
Medium :                                   Dry oxygen
Inlet Temperature:                     <40ºC
Max Working Pressure:               16.5 MPa(165kgf/cm2) 
Piston travel:                             180 mm 
Consumption of cooling water:     6T/hr
Revolution of compressor:           232r.p.m
Revolution of electric motor:        960 r.p.m                                                                                                                       
Power of electric motor:              55KW
Matching motor:                         380V (three phase)    50Hz

Product Pictures:

Goods Package:

Contact:

 

Lubrication Style: Oil-free
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Structure Type: Semi-Closed Type
Compress Level: Multistage
Customization:
Available

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air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

Can Oil-Free Air Compressors Be Used in Cold Climates?

Yes, oil-free air compressors can be used in cold climates. Here’s a detailed explanation of the considerations and adaptations that may be necessary when using oil-free compressors in cold weather:

1. Cold-Start Capability:

Oil-free compressors should be designed and equipped with features that enable them to start and operate reliably in cold temperatures. This includes components such as low-temperature lubricants, preheating systems, and specialized insulation to prevent freezing or damage to critical parts.

2. Compressed Air Drying:

In cold climates, the moisture content in the compressed air can condense and freeze, leading to operational issues and potential damage to the compressed air system. It is crucial to incorporate proper compressed air drying equipment, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air and prevent freezing within the system. This ensures the production of dry and reliable compressed air even in cold weather conditions.

3. Freeze Protection:

Special attention should be given to protecting the compressor and associated components from freezing. This may involve insulation, heat tracing, or the use of frost protection heaters in critical areas susceptible to freezing, such as air intakes, valves, filters, and condensate drains. Adequate insulation can help maintain optimal operating temperatures and prevent freezing-related issues.

4. Cold Weather Lubricants:

In extremely cold climates, it is essential to use specific lubricants that are designed to perform effectively at low temperatures. These lubricants should have low pour points and be capable of providing sufficient lubrication and protection to the compressor’s moving parts even in cold environments. Using the appropriate lubricants ensures reliable operation and prevents damage to the compressor during cold starts and operation.

5. Preventive Maintenance:

Regular preventive maintenance is crucial when using oil-free compressors in cold climates. It is essential to follow the manufacturer’s recommendations for maintenance tasks such as filter replacements, lubricant changes (if applicable), and inspection of critical components. Cold weather conditions can exacerbate wear and tear on equipment, so proper maintenance helps identify and address potential issues before they lead to operational problems.

6. Monitoring and Control:

Implementing advanced monitoring and control systems can provide real-time information about the compressor’s performance in cold climates. Monitoring parameters such as temperature, pressure, and system efficiency can help identify any deviations or potential issues caused by low temperatures. Additionally, control systems can optimize compressor operation and adjust parameters to ensure efficient performance in cold weather conditions.

It’s important to consult the manufacturer’s specifications and guidelines for the specific oil-free compressor model being used, as they may provide additional recommendations or requirements for operating the compressor in cold climates. Adhering to these guidelines and implementing appropriate adaptations will help ensure the reliable and efficient performance of oil-free air compressors in cold weather environments.

air compressor

Are Oil-Free Air Compressors Suitable for Food and Beverage Industries?

Yes, oil-free air compressors are highly suitable for the food and beverage industries and are widely used in various applications within these sectors. The clean and oil-free compressed air produced by these compressors is essential to maintain product quality, ensure food safety, and meet industry regulations. Here’s a detailed explanation of why oil-free air compressors are suitable for the food and beverage industries:

1. Preventing Contamination:

The primary advantage of oil-free air compressors in the food and beverage industries is the prevention of oil contamination. These industries have stringent hygiene and safety standards, and any contamination in the production process can compromise product quality and consumer health. Oil-free compressors eliminate the risk of oil particles entering the compressed air stream, ensuring that the compressed air used in various processes, such as packaging, filling, and bottling, is free from oil contamination.

2. Preserving Food Freshness:

Oil-free air compressors help maintain the freshness and quality of food products. In applications such as food packaging, where compressed air is used to create a protective atmosphere or seal packaging, the absence of oil eliminates the risk of oil residues affecting the taste, aroma, or shelf life of the packaged food. Oil-free compressors ensure that the compressed air used for these purposes is clean and does not introduce any unwanted flavors or odors.

3. Compliance with Food Safety Standards:

The food and beverage industries are subject to strict regulations and standards to ensure food safety. Oil-free air compressors help companies meet these requirements by providing clean, oil-free compressed air that adheres to food safety guidelines. Compressed air used in processes like air agitation, product drying, or pneumatic conveyance must be free from contaminants to prevent cross-contamination and maintain hygienic conditions throughout the production chain.

4. Minimizing Product Loss and Waste:

In the food and beverage industries, any product loss or waste can have significant financial and environmental implications. Oil contamination in compressed air can lead to product spoilage, resulting in costly product losses and waste. By using oil-free air compressors, the risk of product contamination is minimized, helping to reduce waste and improve overall production efficiency.

5. Ensuring Equipment Performance and Longevity:

Oil-free air compressors help protect sensitive food and beverage production equipment from oil-related issues. Oil contamination can damage pneumatic valves, seals, and other components, leading to equipment malfunction, unplanned downtime, and costly repairs. Oil-free compressors eliminate these risks, ensuring the longevity and reliable performance of the production equipment.

6. Meeting Industry-Specific Requirements:

The food and beverage industries have specific requirements for compressed air quality and purity. Oil-free air compressors are designed to meet these industry-specific requirements, often complying with standards such as ISO 8573-1 Class 0, which certifies the air as completely oil-free. This certification provides assurance that the compressed air meets the strictest quality standards and is suitable for critical applications in these industries.

By using oil-free air compressors, companies in the food and beverage industries can maintain the highest standards of product quality, hygiene, and safety. It is essential to select oil-free compressors specifically designed for these industries and follow proper maintenance protocols to ensure consistent performance and compliance with industry regulations.

China Hot selling Zr55 Oil Free Lubrication Water Cooling Piston Air Compressor   wholesaler China Hot selling Zr55 Oil Free Lubrication Water Cooling Piston Air Compressor   wholesaler
editor by CX 2023-11-21

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