China OEM QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 4bar 132kw air compressor for car

Product Description

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Product Description

TR132WL 0.4Mpa 4Bar 30m3/min 132KW screw type energy-saving low pressure oil free air compressor

Specifications
 

Model Maximum working Pressure FAD Motor Power Noise Pipe diameters of cooling water in and out Quantity of  Quantity of lubricating water Dimension Weight Air outlet
cooling water
 Inlet water L*W*H
32ºC 
Mpa M3/min KW/HP DB  T/H L mm KG
TR30A/WL 0.4 6.7 30/40 66 1 1/2″ 7 50 1650*1180*1505(A)
15.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/set(s)
1 set(s)(Min.Order)

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Customization:
Available

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air compressor

What Maintenance Is Required for Oil-Free Air Compressors?

Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:

1. Regular Filter Replacements:

Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.

2. Condensate Drainage:

Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.

3. Inspection of Air Hoses and Connections:

Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.

4. Monitoring Air Pressure and Temperature:

Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.

5. General System Checks:

Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.

6. Manufacturer’s Recommendations:

It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.

Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.

air compressor

What Is the Role of Filtration in Maintaining Air Quality in Oil-Free Compressors?

Filtration plays a crucial role in maintaining air quality in oil-free compressors. Here’s a detailed explanation of the role of filtration and its importance in ensuring clean and contaminant-free compressed air:

1. Removing Solid Particles:

One of the primary functions of filtration in oil-free compressors is to remove solid particles from the compressed air. Ambient air contains various contaminants such as dust, dirt, pollen, and other particulates. These particles can potentially damage downstream equipment, clog pneumatic components, and compromise the quality of the compressed air. Filtration systems, typically consisting of pre-filters and main filters, are used to capture and remove these solid particles, preventing them from entering the compressed air system.

2. Protecting Equipment:

Filtration helps protect the equipment and components of the compressed air system, including valves, cylinders, pneumatic tools, and instruments. Solid particles present in the compressed air can cause abrasion, wear, and damage to these components, leading to decreased performance, increased maintenance, and potential system failures. By effectively removing solid particles, filtration ensures the longevity and reliability of the equipment, reducing the need for frequent repairs and replacements.

3. Preventing Contamination:

Oil-free compressors are designed to produce clean, oil-free compressed air. However, certain contaminants can still find their way into the compressed air system. Filtration plays a vital role in preventing contamination by removing substances such as oil aerosols, water vapor, and microorganisms. These contaminants can be introduced through ambient air or can result from the compression process itself. Proper filtration ensures that the compressed air remains free from these contaminants, meeting the required air quality standards for specific applications.

4. Achieving Air Purity:

Many applications require compressed air with specific purity levels. For instance, in industries like pharmaceuticals, food and beverage, electronics, and healthcare, high-quality compressed air is essential to prevent product contamination or ensure the safety of sensitive processes. Filtration, along with other air treatment components such as dryers and separators, helps achieve the desired air purity levels by removing particulates, moisture, oil, and other impurities. This ensures that the compressed air meets the required standards and complies with industry regulations.

5. Extending Maintenance Intervals:

Efficient filtration in oil-free compressors can contribute to extended maintenance intervals. By effectively capturing and removing contaminants, filtration reduces the accumulation of debris and deposits within the compressed air system. This, in turn, reduces the frequency of maintenance tasks such as cleaning, purging, and component replacements. Extended maintenance intervals not only save time and labor but also minimize system downtime and associated costs.

6. Preserving Product Quality:

In applications where compressed air comes into direct contact with products or processes, maintaining air quality is crucial to preserve product integrity and quality. Contaminated compressed air can introduce impurities, odors, or foreign substances that may adversely affect the final product. Filtration ensures that the compressed air remains clean and free from contaminants, safeguarding the quality, purity, and consistency of the end products.

Overall, filtration plays a vital role in maintaining air quality in oil-free compressors. By removing solid particles, preventing contamination, achieving air purity, protecting equipment, extending maintenance intervals, and preserving product quality, filtration systems contribute to the reliable and efficient operation of compressed air systems in various industries and applications.

air compressor

What Industries Commonly Use Oil-Free Air Compressors?

Oil-free air compressors are utilized in various industries where clean and oil-free compressed air is essential for specific applications. These industries rely on oil-free compressors to ensure product quality, maintain equipment integrity, and meet industry regulations. Here’s a detailed explanation of the industries commonly using oil-free air compressors:

1. Food and Beverage:

The food and beverage industry extensively employs oil-free air compressors. These compressors are used in processes such as food packaging, filling, bottling, and product drying. Oil-free compressors prevent oil contamination, ensuring product quality, food safety, and compliance with industry regulations. They help maintain the freshness of food products, prevent flavor or odor contamination, and minimize the risk of product spoilage.

2. Pharmaceutical and Healthcare:

In the pharmaceutical and healthcare sectors, oil-free air compressors are vital for maintaining the purity and integrity of medical gases, powering respiratory devices, and supporting laboratory applications. Oil-free compressors deliver clean and uncontaminated compressed air for critical processes, such as ventilators, nebulizers, surgical instruments, dental tools, and laboratory testing. They ensure patient safety, regulatory compliance, and reliable operation in these sensitive environments.

3. Electronics and Semiconductor:

The electronics and semiconductor industries require oil-free air compressors for various applications. These compressors are used in cleanrooms and manufacturing processes where air quality is crucial to prevent contamination of sensitive electronic components. Oil-free compressors provide clean and dry compressed air for applications like chip manufacturing, circuit board assembly, and air knife systems. They help ensure the reliability and quality of electronic products while minimizing the risk of particle contamination.

4. Automotive and Aerospace:

In the automotive and aerospace industries, oil-free air compressors are utilized for painting, coating, and pneumatic tools. These compressors deliver clean, oil-free compressed air, ensuring high-quality finishes and preventing oil contamination that could affect adhesion or cause defects. Oil-free compressors play a critical role in maintaining the precision and reliability of pneumatic tools used in assembly lines, manufacturing processes, and aircraft maintenance.

5. Textile and Garment:

The textile and garment industries rely on oil-free air compressors for various applications, including powering pneumatic tools, air agitation in dyeing processes, and providing clean compressed air for textile manufacturing. Oil-free compressors prevent oil contamination that could stain or damage fabrics, ensuring product quality and minimizing the risk of production defects. They help maintain efficiency and reliability in textile production while meeting strict quality standards.

6. Chemical and Petrochemical:

The chemical and petrochemical industries utilize oil-free air compressors in critical processes where air purity is essential. These compressors are used in applications such as air sparging, pneumatic conveying, and instrument air supply. Oil-free compressors ensure that the compressed air does not introduce contaminants, ensuring the integrity of chemical reactions, preventing product contamination, and maintaining the safety of equipment and personnel.

7. Research and Laboratories:

Research facilities and laboratories across various industries rely on oil-free air compressors for a wide range of applications. These include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressors provide clean and reliable compressed air, ensuring accurate test results, preventing contamination, and maintaining the integrity of samples and experiments.

It’s important to note that while these industries commonly use oil-free air compressors, the specific requirements may vary based on the application and industry standards. Selecting the appropriate oil-free compressor and adhering to recommended maintenance practices are crucial to achieve optimal performance and meet industry-specific needs.

China OEM QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 4bar 132kw   air compressor for carChina OEM QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 4bar 132kw   air compressor for car
editor by CX 2023-10-21

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